Bibliographic citations
Espiritu, R., Guerrero, N. (2023). Propuesta de mejora para reducir productos defectuosos en la línea de casacas en una empresa textil aplicando TPM, 5S y Trabajo estandarizado [Trabajo de Suficiencia Profesional, Universidad Peruana de Ciencias Aplicadas (UPC)]. http://hdl.handle.net/10757/672116
Espiritu, R., Guerrero, N. Propuesta de mejora para reducir productos defectuosos en la línea de casacas en una empresa textil aplicando TPM, 5S y Trabajo estandarizado [Trabajo de Suficiencia Profesional]. PE: Universidad Peruana de Ciencias Aplicadas (UPC); 2023. http://hdl.handle.net/10757/672116
@misc{sunedu/3597613,
title = "Propuesta de mejora para reducir productos defectuosos en la línea de casacas en una empresa textil aplicando TPM, 5S y Trabajo estandarizado",
author = "Guerrero López, Neyla",
publisher = "Universidad Peruana de Ciencias Aplicadas (UPC)",
year = "2023"
}
This work will address the problem of a high percentage of defective products in a textile company, specifically in the jacket line, within which we have focused on analyzing the processes of the sewing area, since 91.43% of the total occur in this area. In relation to the above, the objective of this study is focused on developing an improvement model to reduce this percentage and improve the situation. In order to solve the company's problems, we designed the improvement proposal in two components, which revolves around Lean Manufacturing. The first is focused on standardizing the sewing methods of the operators of the two sub-areas: embroidery and overlocking, through standardized work. The second integrates TPM and 5S, which are designed to reduce machine failures and train workers in the correct use of equipment. Within TPM we apply three pillars: education and training, which considers the development of the five stages of 5S to achieve better results; the second pillar is autonomous maintenance and the last is planned maintenance. To detect the improvement, we took as a reference the percentage of defective products in the industry, which establishes that it should not exceed 5%. After applying the proposal, we were able to obtain 3.93% of defective products in the sewing area, which indicates that the proposal is functional.
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