Bibliographic citations
Gallo, L., (2020). Implementación de un sistema Poka-yoke para el control de mermas en el transporte de combustibles líquidos y rediseño de un método de descarga basado en la metodología SMED para incrementar la eficiencia de flota en una red de estaciones de servicio [Trabajo de Suficiencia Profesional, Universidad Peruana de Ciencias Aplicadas (UPC)]. http://hdl.handle.net/10757/654483
Gallo, L., Implementación de un sistema Poka-yoke para el control de mermas en el transporte de combustibles líquidos y rediseño de un método de descarga basado en la metodología SMED para incrementar la eficiencia de flota en una red de estaciones de servicio [Trabajo de Suficiencia Profesional]. PE: Universidad Peruana de Ciencias Aplicadas (UPC); 2020. http://hdl.handle.net/10757/654483
@misc{sunedu/3092750,
title = "Implementación de un sistema Poka-yoke para el control de mermas en el transporte de combustibles líquidos y rediseño de un método de descarga basado en la metodología SMED para incrementar la eficiencia de flota en una red de estaciones de servicio",
author = "Gallo Flores, Luis Felipe",
publisher = "Universidad Peruana de Ciencias Aplicadas (UPC)",
year = "2020"
}
One of the main challenges for nowadays companies to optimize their market competitiveness is to incorporate the Lean philosophy in their productive and logistic processes to minimize the cost overruns incurred as a result of the generation of wastes such as product losses, immobilized inventory, unproductive times, reprocesses, among others. This case study aims to demonstrate how the application of three Lean Manufacturing tools (Poka-yoke, SMED and Methods Improvement) in the processes of transportation and unloading of liquid hydrocarbons in a service stations network allows reducing product losses in transit and increasing the overall efficiency of the vehicle fleet. The case study has been carried out in a peruvian hydrocarbon trading company for which a Poka-yoke system has been designed to measure product losses in fuel transportation and a SMED method to reduce the unloading time of fuel at service stations. As a result, the Poka-yoke system was able to accurately measure product losses in transit, which detered illegal fuel thefts and reduced the overall transportation losses by 86%. Likewise, the new SMED method externalized most of the unloading process setup activities and reduced the average time of the unloading process by 58%, which in turn increased the efficiency of the vehicle fleet by 42%.
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