Cabrera, A. (2018). Propuesta de mejora mediante herramientas del mantenimiento productivo total TPM para disminuir los costos operativos del área de peletizado de la empresa Avícola El Rocío S.A [Tesis, Universidad Privada del Norte]. https://hdl.handle.net/11537/13744
Cabrera, A. Propuesta de mejora mediante herramientas del mantenimiento productivo total TPM para disminuir los costos operativos del área de peletizado de la empresa Avícola El Rocío S.A [Tesis]. PE: Universidad Privada del Norte; 2018. https://hdl.handle.net/11537/13744
title = "Propuesta de mejora mediante herramientas del mantenimiento productivo total TPM para disminuir los costos operativos del área de peletizado de la empresa Avícola El Rocío S.A",
author = "Cabrera Saez, Antonio Dennis",
publisher = "Universidad Privada del Norte",
year = "2018"
ABSTRACT This thesis has been developed in the poultry company El Rocio S.A. which has as its heading the production of balanced feed. It was developed in this company due to the fact that problems were identified in the production equipment due to failures that these equipment presented and that increased its operational costs, since it stopped producing a certain amount of tons of product. The diagnosis of the current situation of the pelletizing area of the poultry company El Rocio S.A., was made, finding that the main problems that reduce the operational costs are: the lack of a preventive maintenance plan for the production equipment originated that a current equipment availability of 93.5% for which there was a loss of S / .4, 819, 127. The lack of a maintenance process causes that you have downtimes of 10% of the total time of repairs TTR which it is 646 hours generating a Cesero Profit Cost of S / .91, 324. The lack of equipment to perform the maintenance generates a cost of 10% (S / .32, 490). The lack of documentation generates delay times for the response time to address the failure and delay time to detect the failure due to lack of documentation which was 323 hours and generated a loss of profit cost of S / .45, 662. The lack of training in maintenance issues resulted in external maintenance which amounted to S / .324, 900 and there was a total expense in spare parts for a total amount of S / .120, 000. Tools for Total Productive Maintenance (TPM) were developed in the Pelletizing area of the poultry company El Rocio S.A. such as the preventive maintenance plan, maintenance procedure, acquisition of monitoring equipment, documentation management and training program. It is worth mentioning that these improvements managed to increase equipment availability from 93.5% to 94.4%, reducing operational costs due to the savings generated in S / 1, 497,320. To complete it, an economic financial evaluation was carried out, obtaining a NPV of S /. 223,273, IRR of 25.3% and a B / C of 1.3 which indicates that the project is PROFITABLE.
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