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Quiroz Flores, Juan Carlos
Peralta Pereda, Renzo Mauricio
Zamora Ccahuantico, Frank Willy
2023-09-25T16:05:13Z
2023-09-25T16:05:13Z
2022
Peralta Pereda, R. M. & Zamora Ccahuantico, F. W. (2022). Application of Lean-Total Productive Maintenance tools to reduce setup times and machine stoppages on the molding line of an SME in the food industry [Tesis para optar el Título Profesional de Ingeniero Industrial, Universidad de Lima]. Repositorio institucional de la Universidad de Lima. https://hdl.handle.net/20.500.12724/19009 (es_PE)
https://hdl.handle.net/20.500.12724/19009
The demand for the food industry has maintained sustained growth in recent years. In Peru, as a consequence of the high competitiveness in the food sector, it has reflected a considerable contribution to the manufacturing GDP with 20% and 2.6% to the national GDP (Gross domestic product). However, the high demands of the market are not satisfied due to problems such as the availability of machinery, mainly due to high programming times, and high frequency of machine stoppages, among others. These problems generate large monetary losses and a bad image in front of large potential customers. Thus, this research work, taking as a case study an SME (Small and Medium-Sized companies) of the food sector, seeks to provide the application of the tools of the LM (Lean Manufacturing) and TPM (Total Productive Maintenance) philosophies, to reduce the high setup times and the high frequency of machine stoppages that currently harm the company and generate an impact of 3.95% in operational costs. The model was validated using the Arena simulator, where a 30.83% reduction in machine programming time and a reduction in machine stop frequencies were obtained, which led to an improvement in MTTR (Mean Time to Repair) indicators with a 21.60% reduction and a 4.66% increase in MTBF (Mean Time Between Failures). This new integration of engineering tools makes it possible to solve the main problems faced by large companies in the sector to meet market demands and adapt to new needs. (es_PE)
application/pdf
eng
Universidad de Lima
info:eu-repo/semantics/openAccess (*)
https://creativecommons.org/licenses/by-nc-sa/4.0/ (*)
Repositorio Institucional Ulima
Universidad de Lima
Mantenimiento productivo total (es_PE)
Producción eficiente (es_PE)
Empleo del tiempo (es_PE)
Procesos de manufactura (es_PE)
Pequeñas y medianas empresas (es_PE)
Industria alimentaria (es_PE)
Total productive maintenance (es_PE)
Lean manufacturing (es_PE)
Time management (es_PE)
Manufacturing processes (es_PE)
Small business (es_PE)
Food industry and trade (es_PE)
Ingeniería industrial / Tecnología de procesos (es_PE)
Application of Lean-Total Productive Maintenance tools to reduce setup times and machine stoppages on the molding line of an SME in the food industry (es_PE)
info:eu-repo/semantics/bachelorThesis
Universidad de Lima. Facultad de Ingeniería y Arquitectura
Ingeniería Industrial
Título profesional
Ingeniero Industrial
PE
https://purl.org/pe-repo/ocde/ford#2.11.04
http://purl.org/pe-repo/renati/level#tituloProfesional (*)
10300285
https://orcid.org/0000-0003-1858-4123
73083344
74030155
722026
Salazar Medina, Nicolás Francisco
Collao Diaz, Martin Fidel
Quiroz Flores, Juan Carlos
https://purl.org/pe-repo/renati/type#tesis (*)
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