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Jaico, J., Olivos, E. (2024). Optimizing productivity in the animal feed industry: a lean approach for enhanced efficiency and quality assurance [Universidad de Lima]. https://hdl.handle.net/20.500.12724/21470
Jaico, J., Olivos, E. Optimizing productivity in the animal feed industry: a lean approach for enhanced efficiency and quality assurance []. PE: Universidad de Lima; 2024. https://hdl.handle.net/20.500.12724/21470
@misc{renati/1441940,
title = "Optimizing productivity in the animal feed industry: a lean approach for enhanced efficiency and quality assurance",
author = "Olivos Valdivia, Eduardo Manuel",
publisher = "Universidad de Lima",
year = "2024"
}
Title: Optimizing productivity in the animal feed industry: a lean approach for enhanced efficiency and quality assurance
Advisor(s): Quiroz Flores Juan Carlos
OCDE field: https://purl.org/pe-repo/ocde/ford#2.11.04
Issue Date: 2024
Institution: Universidad de Lima
Abstract: Mejorar la productividad en la industria de la alimentación animal es crucial para garantizar una
nutrición adecuada de los animales y la calidad de los productos cárnicos, lo que la convierte en un sector
vital para la seguridad alimentaria y la economía. El problema identificado en la investigación se relaciona
con las limitaciones de productividad y eficiencia en las plantas de alimentos para animales, causadas por
procesos ineficientes, desperdicios y tiempos de cambio prolongados, que afectan la rentabilidad y
competitividad de las empresas delsector. La solución propuesta incluye la implementación de herramientas
Lean tales como 5S, Heijunka y SMED para optimizar los procesos de producción, reducir los tiempos de
cambio, eliminar el desperdicio y mejorar la eficiencia operativa en las plantas de alimentos para animales.
Los resultados de esta investigación mostraron mejoras significativas en la productividad de la planta
estudiada, con un aumento del 36%, una reducción del 73% en los tiempos de cambio o preparación de la
línea, una disminución del 47% en el tiempo de ciclo de producción y un aumento del 98% en el
cumplimiento del programa de producción. Estos indicadores reflejan el impacto positivo de implementar
herramientas Lean en la industria de la alimentación animal.
Improving productivity in the animal feed industry is crucial to ensure proper nutrition for animals and the quality of meat products, making it a vital sector for food security and the economy. The issue identified in the research relates to productivity and efficiency limitations in animal feed plants, caused by inefficient processes, waste, and extended changeover times, which affect the profitability and competitiveness of companies in the sector. The proposed solution included the implementation of Lean toolssuch as 5S, Heijunka, and SMED to optimize production processes,reduce changeover times, eliminate waste, and enhance operational efficiency in animal feed plants. The results of this research showed significant improvements in the productivity of the plant studied, with a 36% increase, a 73% reduction in changeover times or line preparation times, a 47% decrease in the production cycle time, and a 98% increase in production schedule compliance. These indicators reflect the positive impact of implementing Lean tools in the animal feed industry.
Improving productivity in the animal feed industry is crucial to ensure proper nutrition for animals and the quality of meat products, making it a vital sector for food security and the economy. The issue identified in the research relates to productivity and efficiency limitations in animal feed plants, caused by inefficient processes, waste, and extended changeover times, which affect the profitability and competitiveness of companies in the sector. The proposed solution included the implementation of Lean toolssuch as 5S, Heijunka, and SMED to optimize production processes,reduce changeover times, eliminate waste, and enhance operational efficiency in animal feed plants. The results of this research showed significant improvements in the productivity of the plant studied, with a 36% increase, a 73% reduction in changeover times or line preparation times, a 47% decrease in the production cycle time, and a 98% increase in production schedule compliance. These indicators reflect the positive impact of implementing Lean tools in the animal feed industry.
Link to repository: https://hdl.handle.net/20.500.12724/21470
Discipline: Ingeniería Industrial
Grade or title grantor: Universidad de Lima. Facultad de Ingeniería
Grade or title: Ingeniero Industrial
Juror: Málaga Ortiz, Maria Teresa; Urbina Rivera, Carlos Medardo; Quiroz Flores Juan Carlos
Register date: 6-Nov-2024
This item is licensed under a Creative Commons License